Conveyor Guardian™ is Mighty Lube’s new software platform for conveyor monitoring, launched in September 2025. It provides a clear, real-time view of chain condition and operating health while serving as the foundation for advanced vision and analytics capabilities.
Every user action within Conveyor Guardian™ is fully logged, including any changes to lubrication settings and parameter adjustments, providing complete traceability of who made each change and when. The system also includes full data backup capability, allowing all monitoring, image, and configuration data to be securely saved and restored at any time. In addition, Conveyor Guardian™ can automatically send all collected data to an SQL server for centralized storage, analysis, and long-term record keeping, ensuring that maintenance history and performance data are always available and protected.
Conveyor Guardian™ gathers and displays the conveyor maintenance data that keeps production moving. These standard upgrades provide:
- Chain wear as link by link and 10-foot measurements
- Chain speed and drive hours
- Drive Motor Amps
- Take up air pressure and take up distance
- Vibration and temperature at the drive
- Lubrication status including lube cycles, reservoir level, head voltage, and pump cycles
- Dog spacing and bent, and missing trolley detect related events when equipped
Vision Systems and Analytics Add Ons
Conveyor Guardian™ accepts optional Vision Systems and OmniView® analytics to deliver complete visual proof and advanced operational insight. The Vision Systems use powerful image processing to detect cracked or broken links, confirm lubrication coverage, and monitor trolley condition in real time. OmniView® enhances this capability by providing detailed chain wear projections and comprehensive conveyor health assessments. Together, they give maintenance teams the clarity to see potential issues before they occur and the data intelligence to plan maintenance with precision.
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Premier Packages
ChainVision™: How cracked link detection works
ChainVision™ captures high resolution images linked to each chain link index and ties them to wear data. Two camera positions can be used, so you can review both sides of each link for damage that may only be visible from one side.
- Link Indexing and Image Capture: Chain movement is tracked, so each image is assigned to the correct link number.
- Dual View Coverage: Camera 1 and Camera 2 can be selected during review to confirm damage on either side of a link.
- Image Analysis: The system evaluates each image analysis by using state of the art image processing to find cracked or broken links.
- Multi Pass Confirmation: A cracked link alarm is only set when the condition repeats across more than one consecutive revolution, which reduces false positives.
- Operator Review: Links flagged by the system are highlighted, and the saved images can be opened on full screen to verify the condition and to document the repair.
The result is precise identification of the affected link with images attached for audit and training.
LubeVision™: Lubrication Contact Confirmation
LubeVision™ provides real-time image sets that show where lubricant actually contacts the wear surfaces. Images are organized by lube cycle so maintenance teams can verify coverage, adjust nozzles, and save proof of proper lubrication.
TrolleyVision™: Trolley Health Images
TrolleyVision™ captures high-resolution images of trolley components to confirm proper lubrication or greasing. It also includes trolley detection capability, automatically identifying missing or bent trolleys and providing clear visual documentation for maintenance review. Each image is linked to the related trolley event, allowing issues to be quickly recognized, verified, and resolved.
CarrierSense™: Coming Spring 2026
CarrierSense™ uses advanced image processing to determine the precise greasing intervals for free carrier systems. It accurately tracks each carrier and its lubrication cycle, allowing the user to set exact timing for greasing with unmatched precision. No more estimating or manually mapping intervals. CarrierSense™ ensures every free carrier is greased at the right time, every time.
OmniView® Add On Analytics
OmniView® is the analytics layer that connects to Conveyor Guardian™. It brings total conveyor intelligence with a high-level facility overview, critical failure point highlights, and chain management tools. Data from multiple conveyors and multiple plants is centralized, so the right information reaches the right people at the right time.
- Multi-site and multi-line dashboards with standardized conveyor information
- Projections of two years to help plan chain replacements
- Views that include recent operating cycles for quick pattern checks
- Data integration and a purchasing workflow that supports RFQ and chain ordering
- Deployment choices that include on premises or cloud
Status and Notifications
Conveyor Guardian ™ presents clear, color-coded status for each monitored conveyor and records a complete alarm history. Alarm emails, summary emails, and catastrophic notices can be configured, so the right teams are informed without delay.
Conveyor Guardian™ sets the new standard for intelligent conveyor maintenance.
Install the software, connect your monitoring heads, and expand with Vision Systems and OmniView® as your operation grows. With Conveyor Guardian™, you gain complete visibility, faster response, and the confidence to keep production running at peak performance.