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Next Gen Monitoring System Screen

Collect Vital Conveyor Data

Since its launch in September 2016, the Mighty Lube Next Generation Conveyor Monitoring System has been the backbone of our customers’ predictive maintenance programs. As of September 2025, we are taking the next step forward by transitioning this proven technology into the new Conveyor Guardian™ Platform.

Conveyor Guardian™ builds on everything Next Gen accomplished by collecting, displaying, and continuously monitoring vital conveyor health data while adding a smarter and more connected experience. It delivers precise chain wear detection, extended equipment life, and reduced energy consumption, helping you prevent downtime and control costs.

Conveyor Guardian™ follows a Monitor, Predict, and Verify approach. It monitors critical conveyor vitals in real time. It predicts future chain and component needs through OmniView®, which applies high level analytics with machine learning. It then verifies actual conditions using state of the art imaging from ChainVision™, LubeVision™, and TrolleyVision™.

The Conveyor Guardian™ Platform keeps constant watch on critical conveyor parameters and alerts you by email and on screen whenever conditions exceed limits. Instead of chasing breakdowns, your team stays ahead of them, protecting uptime, stabilizing budgets, and setting a new benchmark for conveyor reliability.

Full Conveyor Monitoring

Full Monitoring includes everything in the Lubrication and Vitals package, but adds the deeper layers needed for true predictive maintenance. This includes link-by-link chain wear tracking, trolley tracking, and the ability to expand into our Vision Systems ChainVision, TrolleyVision, and LubeVision for advanced analytics, automatic defect identification, and enhanced reporting. Full Monitoring transforms raw conveyor movement into actionable intelligence, helping teams predict failures, plan replacements, and optimize long-term reliability.

Lubrication and Vitals Monitoring

This option allows plants to monitor lubrication activity along with any combination of vital conveyor health signals such as vibration, temperature, amperage, air pressure, and other key indicators. It confirms every lubrication cycle, , watches reservoir levels, and tracks essential system conditions that directly influence chain life. Lubrication and Vitals Monitoring gives maintenance teams the confidence that the conveyor is running smoothly and safely without stepping into full predictive analysis. It’s a flexible, cost-effective solution for facilities that want visibility into critical operating conditions while maintaining a simple deployment.

Choosing the Right Fit

Lubrication and Vitals Monitoring is ideal for plants that need clear visibility into lubrication and essential operating conditions. Full Monitoring is designed for facilities that want full chain health analytics today and the ability to integrate advanced Vision modules as their reliability program grows.

Advanced Lubrication & Monitoring Systems For Manufacturers.

9569 West 40th St. Suite 100 Fremont, MI 49412

231.924.6011